METROLOGIC INSTRUMENTS, INC.MS9500 Voyager® SeriesSingle-Line Hand-Held Laser ScannerInstallation and User’s Guide
4OPERATIONAL TEST1. Connect the 10-pin RJ45 maleconnector into the jack on theVoyager or VoyagerCG. Youwill hear a ‘click’ when theconnection is mad
5INSTALLING THE SCANNER TO THE HOST SYSTEMMS9520-00/9/11/14/41 AND MS9540-00/9/11/14/411. Turn off the host system.2. Connect the 10-pin RJ45 maleco
6INSTALLING THE SCANNER TO THE HOST SYSTEMKEYBOARD WEDGE MS9520-47 AND MS9540-471. Turn off the PC.2. Connect the 10-pin RJ45 maleconnector into the
7INSTALLING THE SCANNER TO THE HOST SYSTEMSTAND ALONE KEYBOARD1. Turn off the host system.2. Connect the 10-pin RJ45 maleconnector into the jack on
8Figure 7.INSTALLING THE SCANNER TO THE HOST SYSTEMINTEGRATED USB: FULL SPEED MS9520-40 AND MS9540-40LOW SPEED POS MS9520-39 AND MS9540-39LOW SPEED HI
9THE POWERLINK CABLEDISCONNECTING THE POWERLINK CABLEBefore removing the cable from the scanner, Metrologic recommends that thepower on the host syste
10THE MS9540 VOYAGERCG® SERIESHOW TO USE CODEGATE AND THE MANUAL ACTIVATION MODECODEGATE®MANUAL ACTIVATION MODE** This feature is not a default settin
11STAND KITSFree Standing Kits #46-46128Contains:a. Stand (MLPN 36-00454)...Qty 1b. Apron (MLPN 50-50440) ...
12ASSEMBLING THE STANDThere are two options for assembling the stand. The first option is a self-supporting stand that can be moved freely about on t
13ASSEMBLING THE STANDStand Option 2: Hard-Mount Kits #46-46128, #46-46351 andMS951 Stand ReplacementsStep 3Screw the stand anchor (MLPN 50-50449)ont
14ASSEMBLING THE STANDWall Mount, Option 1:For Kit #46-46433 or #46-46508Step 1Drill two #39 pilot holes 3.00” apart.Step 2Attach the Wall Mount Hange
15SCANNER PARTSFigure 29.MS9500 Top ViewMS9500 Side ViewYellow LED*CodeGate Button*Output WindowCable ConnectionRed LED**Green LED*** This feature is
16AUDIBLE INDICATORSWhen the Voyager is in operation, it provides audible feedback. These soundsindicate the status of the scanner. Eight settings a
17VISUAL INDICATORSThe MS9540 has three LED indicators (green, red and yellow) located on thehead of the scanner. The MS9520 has two LED indicators (
18FAILURE MODESFlashing Green* and one Razzberry ToneThis indicates the scanner has experienced a laser sub-system failure. Return the unit for repai
19PROGRAMMING MODESThe MS9500 Voyager has 3 modes of programming.¾ Bar CodesVoyager or Voyager CG can be configured by scanning the bar codeslocated
20PROGRAMMING MODES4. During programming, the motor and laser turn off. YOU CANNOT SCAN ABAR CODE WHILE IN SERIAL PROGRAM MODE.5. There is a 20 sec
21PROGRAMMING MODESEXAMPLE #3:The following example shows the events that occur when an invalid bar codeis sent. This sample will load the factory de
22UPGRADING THE FLASH ROM FIRMWAREThe MetroSet2 program is a functional component of Metrologic’s new line ofFlash- based scanners. This program allo
23LABELSEach scanner has a label on the back of the unit. This label has the modelnumber, date of manufacture, serial number, CE and caution informat
iiLOCATIONSCORPORATE HEADQUARTERSNORTH AMERICAEUROPEAN, MIDDLE EAST & AFRICANHEADQUARTERSUSA, NEW JERSEY GERMANY, MUNICHMetrologic Instruments, In
24DEPTH OF FIELDMinimum Bar Code Element WidthABCDEFGHJKmm.13 .15 - - .19 - .25 .33 .53 -mils5.2 5.7 - - 7.5 - 10 13 21 -Figure 31.
25IR ACTIVATIONFigure 32.
26APPLICATIONS AND PROTOCOLSThe model number on each scanner includes the scanner number and factorydefault communications protocol.Scanner Version Id
27TROUBLESHOOTING GUIDEThe following guide is for reference purposes only. Contact a Metrologicrepresentative at 1-800-ID-Metro or 1-800-436-3876 to
28TROUBLESHOOTING GUIDESymptoms Possible Causes SolutionThe unit powersup, but does notscan and/orbeep.The bar code beingscanned does notsatisfy thepr
29TROUBLESHOOTING GUIDESymptoms Possible Causes SolutionThe unit scansbut the data isnot correct.The unit’sconfiguration is notcorrect.Make sure that
30RS232 DEMONSTRATION PROGRAMIf an RS232 scanner is not communicating with your IBM compatible PC, key inthe following BASIC program to test that the
31DESIGN SPECIFICATIONSMS9500 Series SpecificationsOPERATIONALLight Source Visible Laser Diode 650 nmLaser Power: Less than 1 mW (peak)Depth of Scan F
32DESIGN SPECIFICATIONSMS9500 Series SpecificationsMECHANICALLength: 198 mm (7.8”)Width: Handle - 45 mm (1.8”), Head - 78 mm (3.1”)Depth: 40 mm (1.6”
33DEFAULT SETTINGSMany functions of the scanner can be “configured” or enabled/disabled. Thescanner is shipped from the factory configured to a set o
iiiTABLE OF CONTENTSIntroduction... 1Scanner a
34DEFAULT SETTINGSParameter Default OCIA RS232LightPenIBM46xxKBW USBLaserEmulationMod 43 Check on Code 399 9 9 9 9 9 9MSI-Plessy 10/10Check Digit9 9 9
35DEFAULT SETTINGSParameter Default OCIA RS232LightPenIBM46xxKBW USBLaserEmulationSame symbol rescan timeout:750 msecs9 9 9 9 9 9 9Same symbol rescan
36DEFAULT SETTINGSParameter Default OCIA RS232LightPenIBM46xxKBW USBLaserEmulationTransmit Sanyo IDCharacters9 9Nixdorf ID9 9LRC Enabled9 9UPC Prefix9
37DEFAULT SETTINGSParameter Default OCIA RS232LightPenIBM46xxKBW USBLaserEmulation100 msec to Find SupplementProgrammable in 100 msecsteps(max 800 mse
38110SCANNER AND CABLE TERMINATIONSScanner Pinout ConnectionsMS9520/40-41RS232C and Light Pen EmulationPin Function1 Ground2 RS232 Transmit Output3 RS
39110SCANNER AND CABLE TERMINATIONSMS9520/40-9 OCIAPin Function1 Ground2 RS232 Transmit Output3 RS232 Receive Input4 RDATA5 RDATA Return6 Clock In7Clo
40SCANNER AND CABLE TERMINATIONSCable Connector Configurations (Host End)“Standard” PowerLink Cable53-53xxx coiled or 54-54xxx straightPin Function1 S
41SCANNER AND CABLE TERMINATIONSCable Connector Configuration (Host End)Keyboard Wedge PowerLink Cable53-53002 or 54-54002Pin Function1 Keyboard Clock
42LIMITED WARRANTYThe MS9500 series scanners are manufactured by Metrologic at its Blackwood, NewJersey, USA facility. The MS9500 series scanners have
43LASER AND PRODUCT SAFETYNoticeThis equipment has been tested and found to comply with the limits for a Class Bdigital device, pursuant to Part 15 of
ivTABLE OF CONTENTSIR Activation ... 25Application
44LASER AND PRODUCT SAFETYCautionCautionUse of controls or adjustments or performance of procedures other than those specifiedherein may result in haz
45PATENTSPatent InformationThis METROLOGIC product may be covered by one or more of the following USPatents:US Patent No. 4,958,984; 5,081,342; 5,260,
46INDEXAAC Input/Outlet...5, 6, 7Accessories...2Adapter...2A
47INDEXPParameter...33–37Parts...2, 15Pin Assignments...38–41Port...
NOTES
March 2004Printed in the USA 00- 02410E
1INTRODUCTIONThe Voyager® MS9500 Series single-line hand-held scanners include both theMS9520 and MS9540.The VoyagerCG® MS9540 features Metrologic’s p
2SCANNER AND ACCESSORIESBASIC KITPart # DescriptionMS9500 Voyager Series Scanner00-02544 MetroSelect Single-Line Configuration Guide*00-02410MS9500 Vo
3SCANNER AND ACCESSORIESOPTIONAL ACCESSORIESPart # Description53-53213USB Power/Communication Cable,3 m (10’) coiled cord, long strain relief, gray53-
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